A global study stated the Carbon Black market is expecting to grow at CAGR (Compound Annual Growth Rate) about 4.36% for the 2019-2024 periodical. It shows the growing market of Carbon Black. Dynamic Pyrolysis feeling honored to be a part of this global trend. Carbon Black is the leading output of pyrolysis technology. It is a form of paracrystalline carbon powder that has a high surface-area-to-volume ratio, yet lower than the activated carbon. It usually contains more than 95% of pure carbon and mainly used as a core item in tires or other rubber-based products. Dynamic Carbon Black (CBd) is a superior Recovered Carbon Black(RBC) alternative that stated to use as fortifying raw material in the plastic and rubber-based products manufacturer. Dynamic Carbon Black- CBd-330 and CBd-550, both grades are produced with due care from feedstock finding to end-product Carbon Black. Therefore, Dynamic Carbon Black(CBd) is the truly supportable substitute for the global chemical titled Carbon Black. Dynamic recycled Recovered Carbon Black (RCB) is eco-friendly which plays a key role in all marketable rubber-based and plastic productions. Meeting all the ASTM standards of a raw Carbon Black, it is now widely using to producing the new tires as well as for passenger vehicles. Nowadays, “green” and recycled product’s demand increases day by day due to saving the eco-system. Taking the opportunity, Dynamic Carbon Black happy to offer the “green” virgin for both- the commercial and end-user segments.
Dynamic Carbon Black (CBd) offers the industry-best price, though, a low-price oil makes the price of raw Carbon Black down. Eventually, if oil prices go great, Dynamic Carbon Black (CBd) will remain the best-price due to its production expenses are not straight related to oil.
Dynamic Carbon Black implements the Carbonization method where enforced convection and pyrolyzes chopped car tires by boiling gas. It is the best way to confirm a steady well carbon with the least variable contents. Utilizing straight procedures, carbon becomes detached from the metal, milled, and beaded.
Additionally, this process of production ensures the original carbon from the tires with inert extract and fillers. Among the extracts which include sulfur, silica, and zinc- sulfur is slow and silica has chances to be re-stimulate. However, in multiple preparations, less zinc is appreciatable.
Dynamic Pyrolysis does care about Green House Gas Emission, seriously. All the tires recycled for Dynamic Carbon Black (CBd) production would naturally be fire up in cement kilns and power stations.
But, the production area is so important on the removal of tires for a fee- entry fee, for instance, due to they ensure on the drive content that later may not always be used. However, tires for its steel ingredients important for cement kilns.
Significant energy needed for raw Carbon Black production. Usually, a plant consumes 500 kWh/t carbon black. Additionally, 33 GJ feedstock and nearby 30 GJ process force are required (Leendertse and Veen, 2002). If fire up, the total GHG releases volume to over 5 tonnes of CO2 per tonne of Carbon Black.
Dynamic pyrolysis ensures perfect use of the energy inside tires. Consequently, it also confirms re-use of the output called Recovered Carbon Black to avoids GHG releases- a general outcome of tire burning.
Dynamic Carbon Black- which is ASTM valued, nowadays using for coloring, UV steadying and as a conductive agent in a general and specific goods, such as;
Numerous precast and extruded industrialized rubber goods, air springs, hoses, belts, gaskets, diaphragms, for instance, using Dynamic Carbon Black. Besides this, vibration isolation devices, chassis bumpers, bushings, boots, and multiple types of pads, fascia, wiper blades, grommets, conveyor wheels using it.
Dynamic Pyrolysis produced Dynamic Carbon Black is extensively cast-off for many productions, for example, films, decorations, fibers, conductive packing, pipes with semi-conductive cables. Also, in mixed products, like, industrialized baggage, photographic ampoules, refuse sacks, farming mulch film, stretch wrap, etc. Additionally, thermoplastic decoration submissions for motorized, electrical/electronics, domestic appliances, and blow-molded containers utilized it.
Dynamic Carbon Blacks (CBd) improve constructions and provide comprehensive suppleness suite best in precise color provisions.
Dynamic Carbon Black (CBd) offers coloring, conductivity with UV fortification for several coating uses automotive- primer basecoats/clearcoats, naval, timber, attractive, aerospace, and industrial coatings, for instance.
Dynamic Carbon Black (CBd) is sensibly intended to renovate electrical features from insulating to conductive in goods, like; electronics wrapping, protection applications, and automotive portions.
Our latest Dynamic Carbon Blacks (CBd) are carefully designed to transform electrical characteristics from insulating to conductive in products such as electronics packaging, safety applications, and automotive parts.
Dynamic Carbon Black- CBd330 has distinctive features presented in residue forms that can be utilized for better management and greater diffusion. Tremendous Test Reports of it’s as below
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PROPERTY | UNIT | TYPICAL VALUE | METHOD |
---|---|---|---|
Ph | 6.4 | ASTM D3838 | |
Nitrogen Surface Area | m2/g | 48 | ASTM D3663 |
Ash Content | wt% | 7.05 | ASTM D2866 |
Pour Density (Pellets) | g/cm2 | .75 | ASTM D2854 |
Silica Form | wt% | 7.4 | ASTM D6854 |
Sulphur | wt% | 1.88 | ASTM D1619A |
Grit (Mesh 35, Wet Sieve) | ppm | 0 | ASTM D1514 |
Grit (Mesh 100, Wet Sieve) | ppm | 5 | ASTM D1514 |
Grit (Mesh 325, Wet Sieve) | ppm | 1550 | ASTM D1514 |
Volatility (1450 ᵒC) | wt% | 5.96 | ASTM D3175 |
Iodine Number | mg/g | 137 | ASTM D1510 |
Photometer | min | 57 | ASTM D1618 |
DBP | cc/100g | 77 | ASTM D2414 |
Heating Loss (125 ᵒC) | % | <1 | ASTM D1509 |
Containing unique characteristics and presented in residue forms that can be applied for better management and greater diffusion. Remarkable test report of Dynamic Carbon Black CBd550 as below
PROPERTY | UNIT | TYPICAL VALUE | METHOD |
---|---|---|---|
Ph | 6.7 | ASTM D3838 | |
Nitrogen Surface Area | m2/g | 55 | ASTM D3663 |
Ash Content | wt% | 7.4 | ASTM D2866 |
Pour Density (Pellets) | g/cm2 | 0.65 | ASTM D2854 |
Silica Form | wt% | 7.58 | ASTM D6854 |
Sulphur | wt% | <1.59 | ASTM D1619A |
Grit (Mesh 35, Wet Sieve) | ppm | 0 | ASTM D1514 |
Grit (Mesh 100, Wet Sieve) | ppm | 8 | ASTM D1514 |
Grit (Mesh 325, Wet Sieve) | ppm | 998 | ASTM D1514 |
Volatility (1450 ᵒC) | wt% | 4.49 | ASTM D3175 |
Iodine Number | mg/g | 149 | ASTM D1510 |
Photometer | min | 87 | ASTM D1618 |
DBP | cc/100g | 102 | ASTM D2414 |
Heating Loss (125 ᵒC) | % | <1 | ASTM D1509 |
Dynamic Pyrolysis presents Dynamic Carbon Black CBd-330 & CBd-550- both grades are going with the industry level that is palletized and transported in typical bags or splendid sacks.
We- Dynamic Pyrolysis is not stopping here, rather, going within developing procedures to invent distinct grades with a unique feature for our respected consumers. Results, our fresh grades of Carbon Black strengthening fillers which be able to entirely or partly supplant N300, N600, and N700 series.
TEST (CONDITION) | METHOD | UNIT | SPECIFIED VALUE | OBSERVED VALUE |
---|---|---|---|---|
Optimum Cure Time (t90) (@150ᵒC) | ASTM D-5289 | min | – | 14.91 |
Minimum Torque (ML) | ASTM D-5289 | Ibs.in | – | 1.33 |
Maximum Torque (MH) | ASTM D-5289 | Ibs.in | – | 14.21 |
Scorch Time (Ts1) | ASTM D-5289 | min | – | 4.47 |
Scorch Time (Ts2) | ASTM D-5289 | min | – | 5.05 |
Tensile Strength (Before Ageing) | ASTM D-412 Type C | kg/cm2 | – | 199 |
Elongation at Break (Before Ageing) | ASTM D-412 Type C | % | – | 690 |
Hardness (on slab) (Before Ageing) | ASTM D-2240 | Shore A | – | 59 |
Mooney Viscosity (ML144@100ᵒC) | ASTM D-1646 | MU | – | 55 |